The mechanical and physical characteristics of steel dust bricks

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Date
2014
Authors
Adeosun, S.O.
Sekunowo, O.I.
Gbenebor, O.P.
Orowho, F.
Journal Title
Journal ISSN
Volume Title
Publisher
British Journal of Applied Science & Technology
Abstract
This work investigates thermal and mechanical properties of bricks produced from particles of electric arc furnace (EAF) hazardous fumes with a view to enhancing safe disposal and reduce the current prohibitive cost of handling. Test samples are prepared from the as-received steel-dust and sieved to 53-106 μm size range, mixed with 10-35 wt% bentonite content and rammed in a cylindrical mould. The samples are first allowed to cool in air at ambient temperature (32ºC) for 24 hours and then heated in a muffle furnace at 6.7ºC per minute to sinter at 1000ºC with 10-60 minutes. Relevant refractory property tests of the steel-dust bricks namely; bulk density, porosity, cold crushing strength (CCS), refractoriness, linear shrinkage and wear resistance are carried out and their results analyzed. Based on their performance ratings, the EAF steel-dust brick containing 15wt% bentonite and held for 30 minutes during sintering possess the highest ranking of 4.2/5.0 while bricks with 25,30 and 35 wt% bentonite at 50, 60 and 40 minutes holding time respectively exhibit 3.8/5.0 ranking. The refractory properties of the bricks are significantly influenced by the combination of the proportion of fine particle size (106μm), amount of bentonite added and the sintering holding time. Steel-dust bricks can be useful as thermal insulator in non-ferrous reactors and allied devices.
Description
Staff publications
Keywords
Steel-dust , Sintering , Thermal properties , Wear resistance , Research Subject Categories::TECHNOLOGY
Citation
Adeosun S.O., Sekunowo, O.I, Gbenebor O.P., Orowho, F. (2014). The mechanical and physical characteristics of steel dust bricks. British Journal of Applied Science & Technology, 4(22): 3143-3152